[Keqiao steadily promotes the intelligent transformation of textile printing and dyeing industry]
Release date:[23:25:51] Read a total of [602] time

As long as you click the mouse, you can see important information such as the output, energy consumption, real-time temperature of the flue of the setting machine, and the first-time dyeing success rate on the big screen. The "Smart Printing and Dyeing" platform of Shaoxing Yingjili Printing and Dyeing Co., Ltd. not only knows the working conditions of each equipment, but also has functions such as intelligent production monitoring, intelligent scheduling, and intelligent dyeing, which greatly improves the utilization rate of dyeing plants. The person in charge of the company introduced that after the platform was put into use, the company's production efficiency increased by 25%, and labor costs and energy consumption were reduced by about 20%.


   "English Printing and Dyeing" is a microcosm of Keqiao District's steady promotion of the intelligent transformation of textile printing and dyeing enterprises. In recent years, Keqiao District has taken advantage of the opportunity of agglomeration and upgrading of the printing and dyeing industry, focusing on key links, upgrading the entire chain, and implementing classified and precise policies, vigorously promoting the intelligent transformation of the textile printing and dyeing industry, and accelerating the iterative upgrade of equipment, technology, and products in the textile printing and dyeing industry. Promote a significant improvement in the level of intelligence in the textile industry in Keqiao District.


"Last year, Keqiao District issued a special plan for the transformation and upgrading of the entire printing and dyeing enterprise, requiring the implementation of intelligent transformation in six key links including material saving and material saving, sample setting, energy saving management, production management, green production, and intelligent integration." The relevant person in charge of the District Economic and Information Bureau introduced that according to the requirements, the printing and dyeing enterprises in Keqiao District will complete the construction of the automatic weighing and batching delivery system for dye additives by the end of this year. At present, about 45% of the printing and dyeing enterprises in Keqiao District have color measurement and matching systems, 50% have semi-automatic and automatic dye auxiliaries weighing and conveying systems, 70% have useful energy and sewage monitoring systems, and 55% have manufacturing, purchase, sales and storage. Management system.


   At the same time, Keqiao District is actively implementing the requirements of the city's key enterprise intelligent transformation of the three-year action plan, implementing the entire chain of transformation and upgrading in the fields of spinning, weaving, and clothing processing. Following the completion of the intelligent transformation of the first batch of 65 key enterprises last year, another 83 key enterprises are implementing intelligent transformation this year. At present, 67 enterprises have basically completed the transformation tasks, with a total investment of 1.605 billion yuan, of which 42 printing and dyeing enterprises have basically completed Target tasks for annual intelligent transformation.


   In order to make better use of the company's own advantages, Keqiao District is still in the process of promoting the intelligent transformation of the industry, implementing classified guidance according to different enterprise bases. Leading enterprises are guided to implement intelligent transformation of the entire plant, backbone enterprises implement digital and intelligent complete equipment workshop transformation, and traditional production mode enterprises carry out technical transformation of a single production line, making Keqiao District's textile industry intelligent transformation with distinctive features and bright spots.


   "Yingfeng Technology" plans to invest 700 million yuan to build a new "intelligent printing and dyeing factory", successfully creating a provincial-level smart factory. "Xingming Dyeing and Finishing" realizes the automatic management of production process through equipment interconnection, the machine efficiency is increased by more than 35%, the labor is reduced by 36%, and the energy saving is more than 20%. "Hesheng Printing and Dyeing" and other enterprises have optimized the process flow and increased the first-time pass rate of dyeing through the Internet platform system of the printing and dyeing industry.


The relevant person in charge of the District Economic and Information Bureau gave an example to reporters that the current penetration rate of CAD technology in printing and dyeing enterprises in Keqiao District has reached 100%, and the added value of unit energy consumption has increased from 2,850 yuan per ton of standard coal to 4,000 yuan per ton of standard coal. Intelligent transformation realizes the improvement of quality and efficiency of the textile printing and dyeing industry."


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